艾默生為貴溪銅冶煉廠提供數(shù)字自動化系統(tǒng)
艾默生將應用配有基金會現(xiàn)場總路線和AMS® Suite預測性維護軟件的PlantWeb®架構用于冶煉廠。
德州奧斯汀消息(2008年3月6日)——艾默生過程管理公司已經(jīng)為江西銅業(yè)貴溪銅冶煉廠的高級自動化系統(tǒng)進行了施工和安裝,并試運行了PlantWeb®數(shù)字架構。此冶煉廠年產銅量將增加到300,000噸,硫酸鹽800,000噸,這將使江西銅業(yè)成為中國最大的銅生產商。冶煉廠將于2008年8月準時投產。
艾默生PlantWeb架構利用現(xiàn)場總路線通信技術為貴溪冶煉廠組建網(wǎng)絡。數(shù)字智能網(wǎng)包括艾默生DeltaV™數(shù)字自動化系統(tǒng)和AMS智能設備管理器,其可連續(xù)監(jiān)控智能現(xiàn)場總路線儀器,發(fā)布預警,為操作人員提供所需的診斷信息,方便執(zhí)行節(jié)省成本的預防性維護措施。
據(jù)江西銅業(yè)工程建筑部工程主管Mr. Youheng He所言,艾默生在基金會現(xiàn)場總路線中的領導水平及其AMS設備管理器預測維護軟件是我們選擇艾默生為合作伙伴的重要因素。我們項目的成功啟動表明我們的選擇是正確的,艾默生還為其在采礦和冶煉行業(yè)中的貢獻又添加了嶄新的一筆。
自動化工程在艾默生的浦東工程研究中心完成,艾默生技術人員與冶煉廠工作人員一起將Rosemount®儀器,F(xiàn)isher®閥,F(xiàn)IELDVUE®數(shù)字閥控制器及AMS設備管理器一起整合到DeltaV系統(tǒng)中。艾默生還負責所有產品和系統(tǒng),控制系統(tǒng)配置,培訓及其它現(xiàn)場服務的最終驗收測試。
貴溪冶煉廠始建于1985年。是中國第一家引用國際先進富氧和雙重對流和雙重吸叫技術的銅冶煉廠。用于此技術的設備全部從日本和芬蘭進口,于2003年投入生產。當前的擴建計劃始于2007年,保證了此銅冶煉廠的產量位于亞洲前列。
艾默生過程管理亞太地區(qū)總裁Mike Train評論說:“由于世界范圍內對此金屬和其附產品越來越多的需求,對于江西銅業(yè)來說,擴建貴溪冶煉廠是一個非常重要的項目。同樣重要的是必須要有可靠的運轉資金來維持生產,而沒有突發(fā)停工事件。我們的PlantWeb架構因為過程控制企業(yè)帶來效益而享譽世界,這些受益有改善產品質量、產量及可靠性、同時降低能源成本?!?
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[font=times] Emerson digitally automates expansion of Guixi copper smelter in China [/font]
[font=times][Color=#708090]Emerson integrates smelter using PlantWeb® architecture with FOUNDATION fieldbus and AMS® Suite predictive maintenance software
AUSTIN, TEXAS (March 6, 2007) – Emerson Process Management has engineered, installed, and commissioned PlantWeb® digital architecture for advanced automation of Jianxi Copper Company‘s expansion of its Guixi Smelter in Jiangxi Province, China. The smelter‘s annual production capacity will be increased by 300,000 tons of copper and 800,000 tons of sulfate, making Jiangxi the largest copper producer in China. The smelter started up on time in August, 2007.
Emerson‘s PlantWeb architecture networks the Guixi Smelter using FOUNDATION fieldbus communications technology. The network of digital intelligence includes Emerson‘s DeltaV™ digital automation system and AMS Suite: Intelligent Device Manager. The AMS® Device Manager monitors smart fieldbus instruments continuously, issuing warnings of potential operating problems, and provides personnel with the diagnostic information needed to implement a cost-saving predictive maintenance program.
"Emerson‘s leadership in FOUNDATION fieldbus and the AMS Device Manager predictive maintenance software was a principal factor in their being selected as automation supplier for our Guixi Smelter expansion," according to Mr. Youheng He, Engineering Director of Engineering & Construction Department of Jiangxi Copper. "Our successful project and startup has shown that we made an excellent choice, as Emerson has added to its excellent track record of bringing value to companies in the mining and metals industry."
Automation engineering took place at Emerson‘s Pudong Engineering Center near Shanghai. Emerson technicians worked with smelter personnel to integrate the DeltaV system with Rosemount® instruments, Fisher® valves and FIELDVUE® digital valve controllers, and the AMS Device Manager. Emerson was also responsible for final acceptance testing of all products and systems, control system configuration, training, and other on-site services.
The Guixi Smelter Plant of JCL, constructed originally in 1985, is the first copper refinery in China to adopt the international advanced oxygen enrichment and double convection and double absorption technology. Major components for this technology were imported from Japan and Finland and put into operation in 2003. Planning for the current expansion began in 2007 to keep the smelter at the forefront of copper production in Asia.
"Expanding the Guixi Smelter is a very important project for Jiangxi Copper Company, given the growing worldwide demand for this metal and its by-products," commented Mike Train, president of Emerson Process Management Asia Pacific. "Equally important is having dependable operations to maintain production in the smelter without unexpected stoppages. Our PlantWeb architecture is known throughout the world for bringing value to process companies by increasing their product quality, throughput and reliability while reducing costs for downtime, maintenance and energy."[/color][/font]
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